Integra Fill™ 0.5



Product Description
Integra Fill spray polyurethane foam insulation is an open-cell, two-component, low-density, water-blown system specifically designed for insulation applications. This technically advanced, economical insulation system provides improved occupant comfort, a cleaner indoor environment, greater noise reduction and superior energy savings over conventional insulation systems.

 

Unique Properties Integra Fill spray polyurethane foam insulation expands 120:1 from its liquid state, filling cracks, voids, crevices and building cavities to provide a climate controlled building by mitigating airflow through and within walls (infiltration and exfiltration), heat and cold transfer (also referred to as thermal conductivity), moisture accumulation in the building materials (reducing the chance for mold and mildew) and minimizing transfer of sound.

Recommended Uses
Insulation for residential, commercial and industrial structures.

Processing Equipment
Material in containers should be maintained in the 65ºF to 85ºF range. Heated trailers, hotboxes, or heated tank storage may be necessary. Material temperature should be confirmed with a thermometer or an infrared gun if calibrated for drum material. Integra Fill should be mixed once a day with a high-speed mixer for 30 to 45 minutes prior to application. IDI Distributors, Inc. reccomends the use of a through-bung mixer equipped with three (3) sets of mixing blades: (2) six inch and (1) eight inch. To
properly drive the mixer, 20cfm of air is preferred. Using less air pressure may require extended mixing times. A thorough high-speed mix is an essential step in high quality foam production.


Do not configure equipment to recirculate Integra Fill from proportioner back into drum. Do not recirculate or mix other suppliers’ "A" or "B" component into Integra Fill containers. 2:1 transfer pumps are recommended for material transfer from container to the proportioner The plural component proportioner must be capable of supplying each component within ± 2% of the desired 1:1 mixing ratio by volume. Hose heaters should be set to deliver 130ºF - 140ºF materials to the spray gun. Proportioner dynamic pressures should be 1300-1500 psi range. These settings will ensure thorough mixing in the spray gun mix chamber in typical applications. Optimum hose pressure and temperature may vary as a function of the type of equipment, ambient and substrate conditions, and the specific application.

It is the responsibility of the applicator to properly interpret equipment technical literature, particularly information that relates acceptable combinations of gun chamber size, proportioner output, and material pressures. The relationship between proper chamber size and the capacity of the proportioner’s pre-heater is critical. Mechanical purge spray guns (specifically direct impingement or DI type) are recommended over air purge guns for highest foam quality. Contact your local IDI Distributors, Inc. salesperson for specific recommendations, pricing, and availability of spray and auxiliary equipment.


CAUTION: Extreme care must be taken when removing and reinstalling drum transfer pumps so as NOT to reverse the "A" and "B" components.

 

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